Screw conveyors, mixers, blenders, live bottom bins - Jacmor Engineering Melbourne, Australia

Screw conveyors, screw feeders, live bottom bins, mixing and blending equipment
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Bulker Bag Unloading System
Jacmor have delivered or should we say loaded the first two bulker bag unloading systems into the conatiner for export for a leading world mining company

The units are designed to deliver the powder material into large mixing tanks via a rotary valve, which ensures good flow control and sealing from any splash back of material

The bulker bag unloading sequence is set up using the pneumatically operated bag neck tongs to minimisie spillage during opening of the bag neck.

Pneumatically operated push plates to assist in unloading all the material in the bag.

A dust extraction system to remove surrounding dust during the dumping period of the material from the bag.

Relative safety switches etc are fitted to meet the requirements of the clients project and Jacmor's ISO9001 Quality Assurance Program
Dec 06 
 Bulker Bag Unloading System

Details


Cramming Vertical Screw Conveyor

Jacmor have completed another R&D project that vertically transfers the new viscous like food material in the hopper by using a cramming auger

The cramming auger is a ribbon type, with fine ribbons that force the viscous like material down towards the discharge chute and into an extruder.

The double reduction drive system on top of the hopper rotates the vertical auger at some 15 rpm.

This slow speed ensures that there is suitable torque to transfer the material and give positive displacement in a downward direction and also to get the material into the extruder

The unit is fabricated from stainless steel due to being operated in the food industry

Jacmor were very pleased with the first commissioning results and will continue to work with the client to ensure the system will be able to handle the range of viscous states the material comes in, this is part of the R&D program both companies are engaged in to achieve the best end result for the application at hand

As always with such projects, considerable time has been spent with design and manufacture to ensure the safety of operation along with the OH&S standards required in Jacmor's Quality Assurance program are meet.

Click on "details" for further displays
June 07

 
 Cramming Vertical Screw Conveyor

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5th Geneartion Morris Family at Jacmor Engineering

A 5th generation Morris, Managing Director Allan Morris, grandson visits the new Thomastown facility to help his grandfather load a truck, carrying two large Jacmor screw conveyors.

Young Cooper loves visiting the factory of a weekend,under the watchful control of his grandfather to work/play ?

With Allan's two sons, Chris & Brendon already part of the Jacmor team at Thomastown, Jacmor looks to be in good hands for the next generation if Cooper continues to enjoy his time at the factory at this early age.
Oct-09

 
5th Geneartion Morris Family at Jacmor Engineering

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7000lt Batch Mixer Ribbon

The 7000lt batch mixer ribbon is approx 1500mm diameter and is designed to handle four batch mixes per hour.

This batch mixer is part of a complete system having inclined screw feeders charging the mixer and a discharge conveyor transfering the mixed product to a holding hopper.

The ribbon has outer & inner ribbons to achieve a homogenous mix.

This ribbon is designed for centre discharge.

The drive & non drive shafts are sized to take the load at start up and during the mix cycle, Jacmor's expertise is used in designing this area as the last thing the client needs is the shafts failing due to loading?

Jacmor Batch Mixers have been used from heavy duty mining applications to light weight food products and each unit is sized and designed to meet that application.

As with all of Jacmor's equipment the unit is designed and manufactured to their ISO9001 quality assurance program.
Feb-10

 
7000lt Batch Mixer Ribbon

Details


A Lathe having a18m long bed added to Jacmor's Factory Plant.

Due to the larger and heavy duty mining screw conveyors, batch mixers and other material handling equipment, that Jacmor have been constructing over recent times, management have sourced a lathe having an 18m long bed which will assist our manufcature abilities and give us greater flexibilty re handling the long pipes and augers etc.

The lathe has already allowed the factory the flexibilty of straightening new augers, turning the larger shafts upto 220mm diameter etc. in house instead of outsourcing, thus resulting in better quaility control for the complete equipment

Jacmor are prepared to take in outside contracts to turn or bore long pipes or any other machining function that will assist a client or end user.

For further information please contact our factory superviser Colin Griffin on 03 9465 8777 ext 103

Click on "details" for further information.
Jan-10

 
A Lathe having a18m long bed added to Jacmor's Factory Plant.

Details


Auger - Handling 250t/hr of wood chip

Jacmor are currently fabricating a replacement 850 mm diameter auger that has tranferred in excess of 1,000,000 kg of wood chip in one of Australias leading woodchipping company's.

From Jacmor's past experience in handling wood chips and the success of this auger we continue to review the performances with the aim to improve the performance and life of these large units that are operating in many companies through out Australia.

One area that is always a major headache for the maintenance personnel is getting access to the auger and removing it, Jacmor have 2 heavy duty bolted joiners on this auger to allow the unit to be broken into three sections and then easily removed from its working position.

This type of joiner is not always suggested as the material being conveyed must be considered and its charctreistics reviewed?
Oct06  
Auger - Handling 250t/hr of wood chip

Details


Augers (conveyor screws)

A heavy duty auger for a mining application is being fabricated at Jacmor's, Thomastown factory.

The auger is 750mm diameter and 5500mm long.

The drive and non drive end (tail) shafts are bolted onto the auger center pipe to allow the auger to be removed for general maintenenace, without having to remove the end bearings, Impro product seals(air purged) and the SEW Euro Drive, series KA drive unit of some 500kg?

The flights are 10mm thick and are of the ribbon type due the product being conveyed is of a sticky nature?

Each conveyor is to handle some 750 t/hr having a drive of 75 Kw, thus Jacmor's 50 years of design & manufacture experience is one of the major reasons these mining projects are discussed with Jacmor and on many ocassions awarded for construction and supply.
oct-09

 
Augers (conveyor screws)

Details


Australian Navy relies on Jacmor Engineering for Smooth Sailing

For decades, Australian Naval Defence have relied on Jacmor Engineering to provide technical support and supply Thordon Marine Bearings for its frigates and other vessels across Australia.

Jacmor are the authorised and exclusive distributors of Thordon Bearings.

The Propellers and Rudders of Australian Navy vessels are equipped with Thordon Bearings. The Technical department have also decided to upgrade their existing landing crafts with Thordon “Composite” grade bearings. Thordon Composite bearings are specially designed for abrasive working conditions and have excellent wear and impact resistance. They outperform rubber and have a life expectancy that is three to four times longer as compared to conventional bearing materials

Should you be keen to get a detailed application brochure on Thordon Bearings for Naval and coast guard vessel‘s, do not hesitate to contact Josh Sayed at Jacmor Engineering on 0447 546 142. Josh’s email address is – joshs@jacmor.com.au.
Oct-09

 
Australian Navy relies on Jacmor Engineering for Smooth Sailing

Details


Batch (Ribbon) Mixer 800lt Capacity

A leading food blending company asked Jacmor to build an 800lt Batch Mixer which was to be based on the 5000lt unit Jacmor designed and supplied some years ago

The major features supplied on the 5000lt unit like the dust extraction hood, SEW shaft mounted drive system, safety covers over the shafts, Jacmor designed mixing ribbon were all included in the new 800lt mixer

Due to the many products being required to be mixed the unit has to have good access to the bowl for cleaning, this is achieved by having the hinged lids to allow the operators to easily clean the bowl.

With the lids being hinged, Jacmor's Quality Assurance ISO9001 requires a safety (limit) switche to be fitted to the lids that will not allow the ribbon to rotate when the switch contact is open.

One upgrade Jacmor did was to fit the Inpro Split product seal arrangement to each shaft to minimise any fine product (dust) leakage from the seals, this concept has proven very successful on similar mixers ( for further detail please go to our link to Stevco Seals)

Jacmor's success with their Batch Mixers is due to the continual working relationship they have with a majority of end users

Jacmor are always seeking to improve different features of the Mixer that will suite one or more clients needs and applications and we are happy to trial new features and report the findings to the clients and include on future models

Please click on "Details" for further features of the Jacmor Ribbon Mixer

oct 08

 
Batch (Ribbon) Mixer 800lt Capacity

Details


Batch Mixing-Storing & Bagging Line


Jacmor & Accuweigh were awarded a joint turnkey project for the design-fabrication-supply & installation of a Batch Mixing-Storing & Bagging Line for Prestige Concrete Additives in Melbourne, Australia, who manufacture a range of concrete additives and provide toll powder blending and bagging of cement based products

The system was designed to provide a continuous supply of blended material into the holding hopper at all times, thus allowing the operators continuous material into the bag filling process

The Jacmor Screw Conveyors & Ribbon Mixer used are designed for heavy duty operation and Jacmor's design team have sized the electric drive systems, augers etc.to meet this requirement

Accuweigh, were responsible for all the associated weighing,electrical, pneumatic & safety control systems; including the installation, commissioning and operator training of personnel.

For further information relating to the 24 colour range of concrete finishing products, or for specific toll powder blends for a project, please contact Mr Garth Hoskin, on phone 9775 1801 or fax 9775 1802

Click on "details" for further displays and features of this process line. Feb-09

 
Batch Mixing-Storing & Bagging Line

Details


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